“We can print a series of 3D complex structures using carbon nanotubes. This is a pure CNT structure and no binder or polymer is needed.” said Fu, “According to literature, no one can do this.”

It is difficult to make high-density carbon nanotube inks concentrated enough to flow through a 3D printer and form 3D structures, but Fu developed a novel and completely different technique. Using a unique 3D printing technique developed recently in Fu’s lab, Fu printed a variety of complex CNT 3D structures, including tiny replicas of the Eiffel Tower and the Great Wall of China, a small pig’s face, a honeycomb, and a UD logo. Each one measures just a few centimeters wide and is strong but lightweight. The structures can sit on top of a dandelion that has gone to seed without crushing the fragile white seeds.

Fu plans to share how he did it at the IMECE International Mechanical Engineering Congress & Exposition in November.

“This is quite an exciting discovery as it opens up applications in developing miniature and intricate sensors, serving as complex catalyst supports and also in biomedical applications where the focus will be to grow cells or use them as 3D designed scaffolds,” said Suresh Advani, George W. Laird Professor of Mechanical Engineering and associate director of UD’s renowned Center for Composite Materials.

Fu joined UD’s faculty in 2018.